Water Injection

more power, less fuel consumption

Compared to the base calibration torque and maximum power could be increased significantly, while fuel consumption was lowered by up to 12 percent.

Water Cooled Combustion

Besides the Miller cycle, cooled exhaust gas recirculation, and variable compression ratio, the injection of water is a ‘hot topic’.

To evaluate the benefits in fuel consumption and power output and to study the feasability of this technology, FEV thanks Audi AG for the great support that allowed the realization of the project.

The result: Torque, maximum power output and hence acceleration of the Audi TTS Coupé base vehicle are increased significantly while fuel consumption is reduced.

Focus on shortest possible time until start of series production: FEV decided to realize the water injection via port water injectors as this solution offers the highest probability for short term series production implementation

Besides the Miller cycle, cooled exhaust gas recirculation, and variable compression ratio, the injection of water is a ‘hot topic’.

Results At A Glance

Significant improvement in performance compared to base production variant:

  • + 18 % max. torque
  • + 10 % max. power
  • + 20kW/l @ Lambda = 1
    Up to + 30 kW/l @ Lambda = 1 possible with higher water consumtion
  • Up to 4 % fuel consumption reduction
    in Lambda1 region with base compression ratio
  • Up to 12 % fuel consumption reduction
    in region where enrichment demand is eliminated

Water consumption (depending on driving profile):

  • 1 % (moderate) to 10 % (sportive) of fuel mass

Compared to the base calibration torque and maximum power could be increased significantly, while fuel consumption was lowered by up to 12 percent.

Significant improvement in performance compared to base production variant.

FEV's Scope Of Services

  • Project coordination
  • Integration of PFI water injection
  • Injector layout/selection
  • Water system integration
  • Electric system layout
  • Function development for RCP bypass operation
  • Vehicle steady state and transient calibration
  • Integration of a display for visualization
  • Water consumption testing in official test cycles and in real life
  • Emission testing
  • Evaluation of misuse scenarios
  • Long term testing
  • Virtual combustion system layout using FEV’s advanced combustion models
  • Injector spray targeting layout using FEV’s water spray models
  • Combustion system development
  • Water system integration
  • ECU function development
  • Engine and vehicle calibration
  • Durability testing
  • Development of water recovery systems. e.g. from exhaust gas
  • Complete development up to SOP

From the Idea to Concept to Series Production – and beyond.

Interested? Please contact us!

Dr. Matthias Thewes

Director Thermodynamics, Gasoline Powertrains